From our test lab

CPAP machine problems: causes and what you can check

The most common technical issues from our testing practice – with possible causes, simple checks at home and when a specialist should look at the device.
FR
Author: Farshad Raisiyan – Managing Director, Desstronic UG
B.Sc. Electronics, M.Sc. Mechatronics. In 2018 he led research & development of a turbine-driven surgical ventilator, from concept and engineering prototype to technical documentation and the CE conformity process. At Desstronic he tests used CPAP and BiPAP devices: pressure and flow measurement, noise and vibration checks, device documentation.
Updated: 19 October 2026. Technical information, not medical advice.

Safety first: unplug the device before any check. Do not open the housing. In case of smoke, burning smell, sparks or liquid inside the device: stop using it. Therapy settings (pressure, mode) are made only by your doctor or sleep lab.

Device is loud or whistles

Possible causes

  • Air escaping at the mask, tube connection or water tub.
  • Dirty air filter – the blower works against higher resistance.
  • Water tub not fully clicked in or seal deformed.
  • Wear on the blower (bearing noise, grinding, vibration).

What you can check

  • Look at the air filter and replace it if dirty.
  • Remove the water tub, check the seal and click it back in audibly.
  • Check the tubing for cracks and a tight fit at both ends.
  • Run the device briefly without the mask: if the noise stops, the cause is more likely mask or tubing.

See a specialist if … the noise comes from the device itself, even without tubing and mask, or you notice grinding, clicking or vibration.

Water in the tube (“rainout”)

Possible causes

  • Warm, humidified air cools in the tube and condenses – especially in cool bedrooms.
  • High humidity level relative to room temperature.
  • Device placed higher than your head, so water runs towards the mask.

What you can check

  • Run the tube under the duvet or use an insulating tube cover.
  • A heated tube (e.g. ClimateLine from ResMed) reduces condensation.
  • Place the device lower than the bed.
  • Humidity level: many devices allow adjustment in the patient menu (ResMed: “My Options”). If in doubt, check with your provider or doctor.

See a specialist if … water has got into the device itself. Stop using it and have it checked.

Humidifier does not heat

Possible causes

  • Humidification switched off or set very low.
  • Water tub not seated correctly, its base not in full contact with the heater plate.
  • Limescale on the base of the water tub.
  • Fault in the heater plate or control electronics.

What you can check

  • Check the humidity setting in the patient menu.
  • Reinsert the water tub; is the base clean and flat?
  • Use distilled water to avoid limescale.

See a specialist if … the heater plate stays cold after running for a while with humidification on.

Messages on the display

  • Note or photograph the exact wording of the message.
  • Look it up in your device's user guide – it explains what it means.
  • Many notices concern accessories (tubing, water tub, mask) and can be solved by inserting them correctly.
  • Do not ignore system error messages.

See a specialist if … a system error message appears repeatedly or the device stops therapy. Feel free to send us a photo of the message.

Mask leaks

Possible causes

  • Wrong mask size or headgear too loose or too tight.
  • Cushion worn, hardened or torn.
  • Skin oil or cream prevents a good seal.

What you can check

  • Check the cushion for cracks and hardening; replace it if needed.
  • Clean your face before putting the mask on.
  • Many devices offer a mask fit test in the patient menu.

See a specialist if … strong leaks persist despite a new mask of the right size. Choose the mask type together with your provider or doctor.

Device does not start

Possible causes

  • No power: socket, cable or power supply.
  • Wrong or faulty power supply.
  • Fault in the device electronics.

What you can check

  • Try another socket; does the light on the power supply come on?
  • Is the plug firmly inserted into the device?
  • Use a suitable original or compatible power supply with the correct rating.

See a specialist if … the device still does not start with a working power supply.

Motor notice

The blower (motor) is the most important wear part of a CPAP device. On the ResMed AirSense 10 a motor replacement notice appears after approx. 23,000 motor operating hours. See how to read the operating hours. Note the hours and do not ignore the notice permanently; the blower replacement is done by a specialist.

Your problem is not listed? Send us the model and a description via our contact page – we will take a look.

Frequently asked questions

May I open my CPAP device myself?

No. Do not open the housing; leave internal checks to a specialist.

Why does water collect in the tube?

Warm, humid air condenses as it cools in the tube, especially in cool rooms. A heated tube or tube cover helps.

What should I do about an error message?

Note the exact wording, look it up in the user guide and have the device checked if a system error repeats.

May I change the pressure myself?

No. Pressure and mode are set only by your doctor or sleep lab.

We do not replace medical advice. Only change therapy pressure and settings as prescribed by your doctor.

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Research, development & prototyping in electronics and mechatronics.
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